HandlingEquipment UK Ltd

Both terms are often used interchangeably, but a spill pallet (or spill containment pallet) typically refers to a single-unit design for one or two drums, while a bunded pallet describes any drum or IBC storage base with an integral sump to catch leaks and spills. UK regulations require secondary containment of at least 110% of the largest container's capacity, so always check the bund volume against what you're storing before buying.

A standard hand pallet truck can move an empty or lightweight IBC on a firm, level surface, but a full 1000-litre IBC weighs around a tonne and needs a rated pallet truck or forklift capable of handling that load safely. For loading onto vehicles or lifting off the ground, use a forklift or crane with an appropriate lifting frame rather than relying on a pallet truck alone.

Drum lifters, whether hand-operated clamps or hydraulic drum trolleys, are designed to grip and tilt a drum safely without manual lifting, reducing back injury risk and spillage. For moving drums up ramps or over uneven ground, a two- or four-wheel drum trolley with a wide wheelbase gives better stability than a basic hand truck.

Yes, many bunded pallets are made from UV-stabilised polyethylene or galvanised steel specifically for outdoor use, but check the product spec as not all are rated for prolonged weather exposure. If storing outdoors long-term, consider a version with a lockable cover or bund lid to keep rainwater out and prevent it filling the sump capacity meant for spills.

Always size the lifting frame to the full (not empty) weight of the tank, including its maximum liquid contents, and add a safety margin — most frames are rated with a working load limit stated separately from breaking strain. Check that the frame's lifting points match your tank's integral lifting lugs or straps, as mismatched fixings are a common cause of unsafe lifts.

Most large GRP or polyethylene tanks arrive on a flatbed and need offloading with a suitably rated forklift, HIAB crane, or telehandler with slings or a spreader bar — hand unloading isn't practical or safe for anything over a few hundred litres. Confirm access, ground conditions and equipment availability with your supplier before delivery so the vehicle isn't left waiting and the tank isn't damaged during offload.