Sewage Pumps - Which one do i need?
When deciding on what pump station you need, you can be easily bombarded with many different size chambers and many types of pumps. So when purchasing a system, it’s important to ensure the system is suitable and meets certain sizing criteria. Some of the answers, you will need to consult whoever is installing the system, for example, if the system is being installed in a driveway, a D400 rated cover and frame may be needed, which are designed to support a heavier load.
The majority of your spec will be governed by the physical constraints you will encounter on site, for example, the height from which the pump will need to overcome or a certain type of product which is designed differently will dictate your choice of pump in the pump station.
Please see below a few of our frequently asked questions:
Why choose a single pump system over a twin pump system?
You would choose a single pump system If you have a low usage application which won’t be used on a regular basis, for example, a property extension, annex or small offices. Single pump systems are very cost-effective, as by design, they operate more simply than the twin pump system and only have 1 pump. However, if there were any breakdowns, immediate action would be required as there would be no means of moving the waste water coming into the station.
Why choose a twin pump system over a single pump station?
You would choose a twin pump system If the station is going to serve the whole property or building, so that wear is shared between 2 pumps to reduce the impact of normal wear and tear. You would also choose a twin system so that there is a backup pump waiting to kick in giving you adequate time to arrange an engineer visit.
Why would you need a high level alarm if you have a single pump system?
As a single pump stations is simpler by design as they run via an integral float on the pump, there is no need for a control panel. However, there still needs to be a way to alert the relevant person where it is installed, that there is a high water level in the chamber
Why choose a macerator pump over a vortex pump?
If you have an application where the risk of blockages that could enter the drain run is higher than usual, for example if the property is rented, tenants could unwillingly block the pump, this is also a problem if it is an apartment block as you wouldn’t be able to source who was responsible for blocking It, but everyone would need to pay their share to fix it.
Also, macerator pumps, because of how they cut through the waste, they can pump a much higher head (vertical distance), so when compared to vortex pumps, if you have anything over 10 m, you will need to be selecting macerator pumps. Always check the pump flow curves for your application or you can call to speak to one of our technical team if you want to be sure the pumps will do the task at hand.
Why choose a 65mm or 80mm vortex pump over a 50mm vortex pump?
If you are concerned about the risk of blockages but also need a flow rate which macerator pumps cant provide, or even if its purely just a faster flow rate you need, a larger 65 mm or 80 mm pump will be able to achieve this, calculating a specific flow rate to your application is difficult and would be best speaking to a member of our technical team to help specify the right pumps for your station.
Why would I need a kiosk?
As twin pump stations come with a control panel, you will need to identify a weatherproof enclosure to house the control panel, in either a plant room, utility room or cabinet, you will need to bear in mind the pumps and floats only come with 10 m of cable so if you have nowhere within that radius you will need a kiosk. Installed on a concrete plinth with ducts connecting to the pump station it is ideal for a professional finish to any pump station installation.
Why would I want a commissioning, I’m going to install it?
You would need a commissioning visit as this validates your manufacturer’s warranty and ensures the system is set up correctly. It is very important to set the float switches at the correct levels, otherwise, even an experienced fitter may unknowingly cause irreparable damage to the system. Once a commissioning has been completed you will be presented with a commissioning certificate validating your warranty, proving it has been set up correctly, at such a time you will also be given a servicing contract.
Why do I need 24hr storage, and how do I calculate it?
Building regulations dictate that for a residential application that a pump station’s capacity needs to be able to store 24hrs worth of waste so in the event of a power failure, the usage can be unaffected for a 24hr period.
The pump station is sized on the basis of 150 litres per person per property, using the below example
Flow per person = 150L
Total number of people = Number of bedrooms + 2, per property
Flow per person x total number of people
Example
3 x 4 bedroom houses
3 x 6 = 18 people
18 people x 150L = 2700L
2700L required as a minimum 24hrs storage capacity
Commissioning –
What do I need to have ready before the commissioning visit?
Before our arrival to site, we need certain things done and available on site so that we can carry the commissioning out properly. Firstly, It sounds simple enough, but the system needs to be fully installed, with incoming drainage, rising main into the sewer connected and a cable duct to the control panel with draw cords. Additionally, we require a permanent power supply established near the location near to where the control panel will be installed, the supply will be taken via a rotary isolator and will need to be protected by a 32amp Type circuit breaker, we would also require a water supply on site so the system can be filled and run cycles can be performed.
What is carried out during a commissioning?
A commissioning is summarised into 3 steps, drawing all the cables through the ducting using the draw cords left by others and then wiring these into the corresponding terminals of the control panel, a power supply will then be taken from the supply provided by others and then the floats will be positioned at the correct levels. However, in some cases the pumps are brought to site with the commissioning engineer, in which case these will be lowered down the guide rails first. The system is then powered up and the control panel calibrated to the requirement of each pump and the system is then filled with water and some run cycles are carried and tests on the pump fail and high level alarms are carried out to ensure operation. Once all these items have been successfully completed, open receipt of the engineers report a commissioning certificate will then validate the customers warranty period from that moment onwards for that extra peace of mind.
READ MORE: Sewage Treatment Plant - The Complete Guide
Why do I need my pump station commissioned?
A commissioning is very important, it is to make sure the pump station is operating as designed and that the pumps perform proper run cycles that do not harm the mechanical and electrical components of the station. Without proper knowledge or training, the instructions can be easily misinterpreted and irreversible damage can be done to the pump station and its controls, voiding the system of its warranty.
(£7,194.00 inc VAT)
Waste Water Commissioning Explained
Guide to Underground Water Tanks
Frequently Asked Questions
Pumps
General
Do I need a macerator?
Macerator pumps are used only for heads higher than 10m and with a low flow rate when you have a discharge rate restriction imposed by the water authority who own the sewer you discharging into.
What are the main types of water pump available?
Here at Tanks Direct we have a huge selection of water pumps available.
Wastewater or sewage pumps are used to move wastewater, or water that contains solids and contaminants, from one place to another. They are commonly used in various industrial, commercial, and residential applications to move wastewater from a source to a sewage treatment plant or to another location entirely.
Booster pump sets are used to increase water pressure. Booster pumps work by taking in water at a low pressure and increasing it to a higher pressure with a centrifugal impeller. Booster pump sets are ideal for areas where the water pressure is too low to provide adequate water flow.
GRP pump enclosures are made from a composite material of glass reinforced polyester (GRP). Requiring little maintenance, GRP pump enclosures are highly durable and offer excellent protection from the elements and corrosion.
Submersible pumps are designed to operate while completely submerged in a fluid.
Swimming pool and garden pumps are used to circulate water in swimming pools, hot tubs, water features, and gardens. They keep the water free of debris and maintain the desired water temperature. The pump typically pulls water from the pool or garden and pushes it through a filtration system before returning it to the pool or garden.
Are there any disadvantages to using variable speed pumps?
1. Vibrations
Although running pumps below their maximum speed will tend to reduce overall system noise, altering the speed of a pump may result in structural resonances that would not occur at the pump's maximum speed. This may cause vibration which can be harmful to equipment and cause an increase in noise at certain frequencies. There are a number of products that help to alleviate these potential issues.
2. Higher initial cost
Because of the added complexity of an inverter drive, variable speed pumps and systems which include variable speed pumps will cost more initially than a fixed speed equivalent. However, this additional cost is invariably outweighed by the long-term energy cost saving.
When should variable speed pumps be used?
Variable speed pumps should be used in any installation where the pump duty is not constant. If a pump duty is constant a fixed speed pump may be the most cost-effective option. However, even in fixed duty applications there may be an advantage to running a pump below its maximum speed. A motor running at 80% of its maximum speed uses 48% less energy.
Why variable speed pumps?
When you consider all the pumping that occurs globally, whether in large industrial plants or in domestic heating systems, this accounts for almost 20% of the world's energy consumption. Because of this there is a huge opportunity in the pumping industry to make a significant contribution to using our energy resources efficiently. In pumping applications where the duty required is not constant, it is highly likely that installing a variable speed pump will result in significant energy savings - likely to be between 30% and 50% in many applications.
Other benefits of variable speed pumps include:
1. Improved reliability
Because variable speed pumps run at speeds below their maximum, there is a reduction in wear, particularly in mechanical seals.
2. Improved control
Variable speed pump controller can monitor small variations in pressure and make adjustments accordingly. This also means there is less liklihood of sudden changes in flow or pressure.
What is the best water pump for flooding?
Submersible pumps are very good at dealing with groundwater flooding and rainfall. Designed to operate underwater, they work by using electric motors to draw water from flooded areas and divert it away from buildings and other areas that need to remain dry. Submersible pumps are commonly used to drain water from flooded basements and other areas that are prone to flooding.
We stock a wide range of submersible pumps, that are easy to install and maintain. They can be connected to pipes and other water control systems, allowing for quick and easy water removal in the event of flooding. They are designed to operate in a wide range of temperatures and conditions and are typically constructed from corrosion-resistant materials that can withstand long periods of exposure to water. Our submersible pumps are often equipped with protective measures, such as float switches and check valves, to prevent any damage to the motor or pump should the water start to rise too quickly.
Also known as sump pumps, submersible pumps are a type of centrifugal pump that can be operated when fully submerged underwater. Sealed so the electrics are protected, our range of submersible pumps can be used for a variety of applications including puddle drainage, swimming pool pumps, pond and water feature pumps, and drainage pumps.
What type of water pump is right for me?
Choosing the right water pump for your needs is essential for effective water maintenance. We stock a wide range of water pumps, so first you need to determine the type of water pump you need.
Wastewater or sewage pumps move wastewater from one part of a system to another. We offer a range of wastewater pumps in different capacities and configurations and come with a variety of features.
If you live in an area with low water pressure, our booster pump sets can increase the water pressure in your home or office.
Chemical pumps are designed to move fluids containing hazardous chemicals without risking exposure or damage to the pump or surrounding equipment.
Pressurised pumps are used to transfer fluids that require pressurisation.
Made from a composite material of glass reinforced polyester, GRP pump enclosures are highly durable and offer excellent protection from the elements.
Submersible pumps are a type of water pump that can be submerged underwater to pump out water. This type of pump is typically used in flooded areas or to pump out water from ponds, wells, or other water sources.
Swimming pool and garden pumps circulate water in a swimming pool or pond. The pumps work by creating suction to draw water from the pool or pond, and then using an impeller to push the water through a filter.
Our flood kits have what you need in the event of a flood.
Do waste pumps need servicing and if so, how often should this be done?
Waste pumps and your wastewater system in general need regular servicing to keep it in working order. A general desludging of your system and a check of the components such as the sewage pump will keep the sewage treatment system in good working order for longer.
Generally, a good rule of thumb for servicing your sewage pump would be every 1 to 2 years or every time you empty your septic tank. It is a good idea to get it checked regularly to avoid a costly replacement further down the line.
When to choose a 65mm or 80mm vortex pump over a 50mm vortex pump
If you are concerned about the risk of blockages but also need a flow rate which macerator pumps can’t provide, or even if it’s purely just a faster flow rate you need, a larger 65mm or 80mm pump will be able to achieve this, calculating a specific flow rate to your application is difficult and would be best speaking to a member of our technical team to help specify the right pumps for your station.
Why choose a macerator pump over a vortex pump?
If you have an application where the risk of blockages that could enter the drain run is higher than usual, for example if the property is rented, tenants could unwillingly block the pump, this is also a problem if it is an apartment block as you wouldn’t be able to source who was responsible for blocking It, but everyone would need to pay their share to fix it.
Also, macerator pumps, because of how they cut through the waste, they can pump a much higher head (vertical distance), so when compared to vortex pumps, if you have anything over 10m, you will need to be selecting macerator pumps. Always check the pump flow curves for your application or you can call to speak to one of our technical team if you want to be sure the pumps will do the task at hand.
Automatic Pump - what does this mean?
An automatic pump is a pump that will automatically turn itself on and off as the liquid level rises and falls. These pumps are usually longer lasting as they do not burn out but switch off automatically if there is no liquid to pump therefore, they do not run dry.
What is a submersible pump?
A submersible pump means that the pump needs to be submerged or covered in liquid specifically the type specified on the pump such as water, wastewater, sewage etc.
What is a Grinder Pump?
A grinder pump takes the wastewater from the holding tank, grinding any waste into a fine slurry and then pumps it into a sewage treatment plant. They can pump over much longer distances but at a slower rate because they are high pressure and low volume pumps.
To see our grinder pumps click - https://www.tanks-direct.co.uk/semisom-125-gr-automatic-submersible-grinder-pump/p5628
On my Water Pump it mentions about head height. What is this and how do I work out what I require?
Head is the height in which the pump is lifting the waste, measured from cover level of the pump station, to the cover level of the discharge manhole. With this measurement we can ensure we supply a pump powerful enough to lift the waste up that high. We will need to know this and also the distance that it is pumping to make sure the pump quoted is suitable.
Is there an option to have an enclosure for my pump set?
If a booster or compact set is being housed externally, you will need an enclosure to protect the inverter from the elements so anything electronic needs to be protected by an enclosure of some sort, never leave the booster set to face the elements
How much space do I require around my pump?
You require at least 500mm above the break tank so you can service it and inspect it when required. Also, a booster just needs to be installed in a maintainable space so that the inverters can be reviewed if needed via clear walkways and facing into the room, not tucked away down the side of a plant room.
Horizontal vs Vertical pumps
This depends on your existing pump and the type of installation you have or are planning on. The vertical Hippo 50 has a vertical port discharges via a 2” female port and the horizontal Hippo 50 discharges via a horizontal 2” female port but is also DN50 flanged
Sewage and Waste
Sewage Pumping Stations
Are sewage pumping stations noisy?
Sewage pumping stations can vary in noise levels, but they generally produce some degree of noise. The noise from a sewage pumping station primarily comes from the mechanical equipment used to pump wastewater, such as pumps, motors, and control systems. These machines can generate a humming, buzzing, or whirring sound, which can be audible depending on several factors. Larger pumps typically produce more noise than smaller ones. Modern stations often incorporate soundproofing materials and construction techniques to help minimise noise pollution. Most sewage pumping stations are designed to operate around the clock, but you may find that noise is more noticeable during quiet times, such as during the night, when ambient noise levels are lower.
Local regulations and community planning may dictate the noise levels allowed for sewage pumping stations. Authorities often set limits to ensure that these facilities do not become a significant source of noise pollution in residential areas.
Do sewage pumping stations smell?
Sewage pumping stations are designed to transport and pump wastewater, which can contain organic matter and sewage, leading to the potential for odours. However, the intensity and prevalence of these odours can vary widely. Well-designed systems incorporate features to minimise odours, such as properly sealed access points and ventilation systems that help disperse or filter out odorous gases. Regular maintenance of these systems, including cleaning and inspection, is crucial to ensure their effectiveness in controlling odours. Smaller domestic sewage pumping stations may generate fewer odours compared to larger, industrial-scale facilities. This is because the volume of wastewater and the concentration of organic matter are typically lower in residential systems. Warm and humid weather can intensify odours, making them more noticeable, and windy conditions can disperse odours and make them less perceptible. If the pumping station is located close to your home or living areas, you may be more likely to detect any odours, especially if there are issues with the station's design, maintenance, or ventilation.
Many local regulations and building codes require domestic sewage pumping stations to incorporate odour control measures to minimise any potential nuisances to nearby residents. These measures may include odour-neutralising chemicals or filters in the ventilation system.
How long can a sewage pump run continuously?
Sewage pumps are typically designed to operate intermittently rather than continuously. The duration a sewage pump can run continuously will vary. Smaller domestic sewage pumps are generally not built for continuous operation and are meant to pump wastewater as needed. Larger, industrial-grade pumps may have the capacity and durability to run continuously for extended periods, but even they may require periodic rest to prevent overheating and wear. Domestic sewage pumps are designed to handle typical household or small-scale sewage flows. If the pump has to handle a sudden surge or an unusually high volume of wastewater, it may not be designed for continuous operation under such conditions.
Continuous operation can lead to heat build-up in the pump's motor and components and overheating can cause damage or reduce the pump's lifespan. Pumps are usually designed with cooling mechanisms, but they may still need breaks to dissipate heat effectively. Regular maintenance can extend a pump's operational duration. Always consult the manufacturer's guidelines and specifications for your specific sewage pump. These guidelines often include recommended operating durations and intervals for rest. Following these recommendations is essential to ensure the pump's longevity and efficient operation.
How often do sewage pump stations need to be emptied?
It is vitally important that your sewage pump station is regularly serviced and properly maintained. This will improve the day-to-day efficiency of your sewage treatment pump and help improve its lifespan. By inspecting the pump regularly, you can ensure all the components are working correctly
It is advisable to get your tank serviced once a year. Your tank will be emptied and cleaned, with any blockages removed. If any defects are detected during the service, it’s best to get faulty parts replaced as soon as possible. Failure to fix problems quickly can lead to major issues further down the line. For help and advice on how best to maintain your sewage treatment plant, please contact our friendly and knowledgeable team today.
How much does it cost to install a sewage pump station?
The first cost to consider is for the sewage pump station itself. And this will vary greatly depending on the specific model you chose. Whether you need a single or double sewage pump station, you’ll find our prices at Tanks Direct are extremely competitive.
Then comes the cost of installation. If you are installing a pump for the first time in a space previously unprepared for installation, the cost will be higher than if you are replacing an existing pump. This is because all the additional preparation required has already been done. The location of your install could also have a bearing on the installation cost. If the site is awkward to get to or a difficult material to dig up, your costs will be higher.
You’ll also want to consider the ongoing maintenance costs of sewage pump stations. Regular servicing is essential to keep your equipment working as well as possible. Sewage pumping stations are subject to wear and tear and require regular servicing to operate effectively. Catching any issues early will minimise the risk of failure and help prevent costly repairs.
How to select the correct pumping station system?
All Klargester pumping stations are suitable for pumping waste water effluent and sewage in accordance with BS 756-2. They are also designed in line with Building Regulations for Foul Drainage.
Your system size will depend on the type of waste you need to manage, your distance from the sewer and the difference in levels.
For expert advice, to help you select the correct system, please contact our specialist team.
The key factors to size your system are as follows:
- Application: domestic, residential or commercial.
- Material application: sewage, effluent or surface water.
- Inlet depth (below ground level).
- Pumping distance and lift.
- Electrical supply.
To see our full range of pumping stations click - https://www.tanks-direct.co.uk/waste-water-tanks/sewage-pump-stations/c1011
Which make of pumps are used in the Sewage Pumping Stations?
In our 2” vortex range we use Hippo 50 pumps for up to 6m head and Hippo 100 pumps for up to 10m head. In our 2” macerator range we use Semison 125GR pumps, in our 2½” vortex range we use Semison 650 pumps and lastly in our 3” vortex range we use hippo 80-200. Details of which can be found either on our website or a copy can be sent across please call for more information.
What is a sewage pump station and how does it work?
A sewage pump station is a storage chamber incorporating a sewage pump which transfer either the foul or surface water to a local drain, manhole, sewer or soakaway pit.
A pumping station is used where a normal gravity system cannot be, either because there is insufficient fall over a distance, or the common collecting point is lower than the discharge point.
To see our full range of pumping stations click - https://www.tanks-direct.co.uk/waste-water-tanks/sewage-pump-stations/c1011
A sewage pump is a submerged pump that moves sewage solids from one point to another, usually from a septic tank or sewage treatment plant to a percolation area or soakaway pit which is a distance away of uphill. Alternatively, it can be used to pump into a gravity flow sewer mains.
Do the tanks come with any pre-drilled inlet holes?
No the tanks are supplied without an inlet hole, this is usually drilled on site however we do supply the seal to make the hole water tight and should you require us to drill this for you at the factory, we can offer this also.
What size tank do I need?
Tanks are sized on the number of people using the system, you should allow 150 litres per person multiplied by the number of people using the property to calculate your 24hr storage capacity.
For commercial properties please contact us, and we can help size this for you.
What size pump do I require for my Sewage Pumping Station?
The size of the pump required is down to the rise to main from the tank to the sewer, please call us for further help on this.